For lower capacity requirements, plant can be configured with smaller crushers, namely MJ60 jaw Crusher and MCH200 Cone Crusher.
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Concrete Batching Plant Automation System
MEKA Global has been a leading manufacturer of concrete batching plants, equipment, and crushing and screening solutions -
Ready Mix Concrete Plants
Portable Two-Stage Plants
Complete processing unit fully assembled on a single trailer frame. Featuring the MGF 1036 grizzly feeder, highly reliable and productive MJ 90 jaw for primary crushing, MCH 900 cone for secondary crushing, closed circuit belt conveyors for excellent feed to the MS 1650 vibrating screen, it offers a highly versatile, highend capacity plant capable of processing 1-3 products at a low cost-per-tonne operation.
Applications
Two Stage Plants are suitable for crushing hard and soft rock, such as granite, basalt, limestone, as well recycled materials, and are the optimal choice if you want to move the crushing plant from one site to another periodically. They are easily transportable between production sites and often utilized in aggregates production and recycling applications.
Why MEKA Portable Two-Stage Plants?
Reliability : MJ90 Jaw crusher and MCH900 cone crushers for reliability and high performance
Productivity : Simple and efficient, designed for trouble free operation
Safety : Removable electrical control panel can be located on the ground during operation,
Maintenance platforms with handrails and access ladders provide excellent access for service and maintenance
Sustainability : Quality components ensure longer lifetime and support optimized service and maintenance
Self contained electrical switchgear cabinet mounted on the semi-trailer, with controls for feeder, crushers, screen and belt conveyors,
Electrical switchgear cabinet can be located on the ground during operation,
2” / 3 ½” King-pin, triple-axle bogie with air-brakes, ABS and travel lights, mudflaps.
Portable Two-Stage Plants Technical Specifications
MPD 900 |
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| FEEDER | |||
| Model | MGF 1036 | ||
| Width | 1000 mm | ||
| Length | 3600 m | ||
| Grizzly Length | 1 m | ||
| Grizzly Gap Adjustment | 30 - 40 mm | ||
| Motor Power | 15 kW | ||
| Hopper Volume | 5 m³ | ||
| CRUSHER | |||
| Model | MJ 90 | ||
| Feeding Opening | 900 x 650 mm | ||
| *Capacity | up to 200 mtph | ||
| CSS Range | 60 - 150 mm | ||
| Motor Power | 75 kW | ||
| UNDER CRUSHER CONVEYOR | |||
| Belt Width | 1000 mm | ||
| Length | 5770 mm | ||
| Motor Power | 7,5 kW | ||
| INCLINED SCREEN | |||
| Model | MS1650/3 | ||
| Dimensions | 1600 x 5000 mm | ||
| Decks | 3 | ||
| Motor Power | 15 kW | ||
| SCREEN BOTTOM CHUTE CONVEYOR | |||
| Belt Width | 14000 mm | ||
| Length | 4700 mm | ||
| Motor Power | 7,5 kW | ||
| CONE CRUSHER | |||
| Model | MCH900 | ||
| Motor Power | 110 kW | ||
| TRANSPORT DIMENSIONS | |||
| Length | 17,2 m | ||
| Width | 4700 mm | ||
| Height | 4,3 m | ||
| **Weight | 52 500 kg | ||
| OPERATING DIMENSIONS | |||
| Length | 16,7 m | ||
| Width | 3,8 m | ||
| Height | 7,3 m | ||
*For material weighing 1.6 t/m³ or 100 lbs/ft³. Capacity values are indicative only, crusher performance may vary depending on the feed gradation, feed moisture content,crushability of the material, crusher rpm, installed power and the crushing circuit design.
**Weights shown do not include drive motor package, support legs, maintenance platform, inlet and outlet chutes
Portable Two-Stage Plants Gallery
What is Portable Two-Stage Plant?
Two Stage Plant is a portable unit which consist of feed hopper, feeder and jaw crusher as a primary stage , inclined screen and cone crusher as a secondary stage. It is used in a wide range of different applications such as quarry, gravel pit, mining or recycling for size reduction and end product production.
Types of Portable Two-Stage Plants
How Does Portable Two-Stage Plants Work?
Advantages of Using Portable Two-Stage Plants
Portable Two-Stage Plants Processes Applications
The material fed from the grizzly feeder to the jaw crusher comes to the screen (with bypass material in some applications) after being crushed. The oversize material is fed to the cone crusher running in closed circuit to produce final products to be stocked.
In addition to the advantages of each piece of equipment on the portable chassis, the advantages of this plant being portable are as follows:
Compact design : Equipment ready to operate primary and secondary stage crushing and product classification on a single chassis
Ready to start-up : Can be commissioned and started up quickly
No concrete works : No need for concrete and site preparation
Quick and easy site replacement for another project
Compact design : Equipment ready to operate primary and secondary stage crushing and product classification on a single chassis
Ready to start-up : Can be commissioned and started up quickly
No concrete works : No need for concrete and site preparation
Quick and easy site replacement for another project
These portable two-stage plants are suitable for crushing hard to soft rocks, and non-abrasive to abrasive rocks.
