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Portable Two-Stage Plants

Complete processing unit fully assembled on a single trailer frame. Featuring the MGF 1036 grizzly feeder, highly reliable and productive MJ 90 jaw for primary crushing, MCH 900 cone for secondary crushing, closed circuit belt conveyors for excellent feed to the MS 1650 vibrating screen, it offers a highly versatile, highend capacity plant capable of processing 1-3 products at a low cost-per-tonne operation.

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Applications

Two Stage Plants are suitable for crushing hard and soft rock, such as granite, basalt, limestone, as well recycled materials, and are the optimal choice if you want to move the crushing plant from one site to another periodically. They are easily transportable between production sites and often utilized in aggregates production and recycling applications.
Why MEKA Portable Two-Stage Plants?

Reliability : MJ90 Jaw crusher and MCH900 cone crushers for reliability and high performance


Productivity : Simple and efficient, designed for trouble free operation


Safety : Removable electrical control panel can be located on the ground during operation,


Maintenance platforms with handrails and access ladders provide excellent access for service and maintenance


Sustainability : Quality components ensure longer lifetime and support optimized service and maintenance

Self contained electrical switchgear cabinet mounted on the semi-trailer, with controls for feeder, crushers, screen and belt conveyors,

Electrical switchgear cabinet can be located on the ground during operation,

2” / 3 ½” King-pin, triple-axle bogie with air-brakes, ABS and travel lights, mudflaps.

Portable Two-Stage Plants Technical Specifications

MPD 900
FEEDER
Model MGF 1036 MGF 1036
Width Width 1000 mm 3’ 3"
Length Length 3600 m 2’ 7"
Grizzly Length Grizzly Length 1 m 3’ 3"
Grizzly Gap Adjustment Grizzly Gap Adjustment 30 - 40 mm 1.1" – 1.6"
Motor Power Motor Power 15 kW 20 HP
Hopper Volume Hopper Volume 5 m³ 5 m3
CRUSHER
Model MJ 90 MJ 90
Feeding Opening Feeding Opening 900 x 650 mm 2’ 11" x 2’ 2"
*Capacity *Capacity up to 200 mtph up to 220 stph
CSS Range CSS Range 60 - 150 mm 2.4" - 6"
Motor Power Motor Power 75 kW 100 HP
UNDER CRUSHER CONVEYOR
Belt Width Belt Width 1000 mm 3’ 3"
Length Length 5770 mm 18’ 11"
Motor Power Motor Power 7,5 kW 10 HP
INCLINED SCREEN
Model MS1650/3 MS1650/3
Dimensions Dimensions 1600 x 5000 mm 5’ 3" x 16’ 5"
Decks Decks 3 3
Motor Power Motor Power 15 kW 20 HP
SCREEN BOTTOM CHUTE CONVEYOR
Belt Width Belt Width 14000 mm 45’ 11""
Length Length 4700 mm 15’ 5"
Motor Power Motor Power 7,5 kW 10 HP
CONE CRUSHER
Model MCH900 MCH900
Motor Power Motor Power 110 kW 150 HP
TRANSPORT DIMENSIONS
Length Length 17,2 m 56’ 5"
Width Width 4700 mm 15’ 5"
Height Height 4,3 m 14’ 1"
**Weight **Weight 52 500 kg 52 500 kg
OPERATING DIMENSIONS
Length Length 16,7 m 54’ 10""
Width Width 3,8 m 12’ 6"
Height Height 7,3 m 23’ 11"

*For material weighing 1.6 t/m³ or 100 lbs/ft³. Capacity values are indicative only, crusher performance may vary depending on the feed gradation, feed moisture content,crushability of the material, crusher rpm, installed power and the crushing circuit design.


**Weights shown do not include drive motor package, support legs, maintenance platform, inlet and outlet chutes
What is Portable Two-Stage Plant?

Two Stage Plant is a portable unit which consist of feed hopper, feeder and jaw crusher as a primary stage , inclined screen and cone crusher as a secondary stage. It is used in a wide range of different applications such as quarry, gravel pit, mining or recycling for size reduction and end product production.

Types of Portable Two-Stage Plants
For lower capacity requirements, plant can be configured with smaller crushers, namely MJ60 jaw Crusher and MCH200 Cone Crusher.
How Does Portable Two-Stage Plants Work?
The material fed from the grizzly feeder to the jaw crusher comes to the screen (with bypass material in some applications) after being crushed. The oversize material is fed to the cone crusher running in closed circuit to produce final products to be stocked.
Advantages of Using Portable Two-Stage Plants
In addition to the advantages of each piece of equipment on the portable chassis, the advantages of this plant being portable are as follows:

Compact design : Equipment ready to operate primary and secondary stage crushing and product classification on a single chassis
Ready to start-up : Can be commissioned and started up quickly
No concrete works : No need for concrete and site preparation
Quick and easy site replacement for another project
Portable Two-Stage Plants Processes Applications
These portable two-stage plants are suitable for crushing hard to soft rocks, and non-abrasive to abrasive rocks.
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