Portable Impact Crushing Plants

MEKA Portable Impact Crushing plants are wheel-mounted rock crushing machines, engineered to operate as a complete stand-alone closed-circuit unit with two or three products capability. Featuring the MGF type grizzly feeder, highly reliable and productive MPI Impactor for primary crushing, closed circuit belt conveyors for excellent feed to the MS type screen, it offers a highly versatile, highend capacity plant capable of processing cubical products at a low cost-per-tonne operation.

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Applications

Portable Impact Crushing plants are an extremely versatile and economical unit and has proven it’s effectiveness in a host of missions like crushing soft and medium-hard materials such as limestone, low abrasive rocks, for quarrying, concrete and asphalt recycling and are the optimal choice if you want to move the crushing plant from one site to another periodically. They are easily transportable between production sites and often utilized in aggregates production and recycling applications.

Why MEKA Portable Impact Crushing Plants?

Efficient fines removal : By-pass chute to divert grizzly fines to discharge or optional reject cross conveyor for removing of fines, thereby maximizing throughput and reducing wear,

Maximized loading : With large unobstructed feed opening, crusher can be fed with material blocks the size of their feed opening,

Versatality : Highly efficient and accurate on board 2 or 3 deck screen for product classification, fitted with flap gates to optimize the quality and capacity in different applications,

Ease of operation and maintenance : Quick and easy replacement of wear parts, which keeps your equipment productive with minimal downtime,

Self contained electrical switchgear cabinet mounted on the semi-trailer, with controls for feeder, crusher, screen and belt conveyors.

Electrical switchgear cabinet can be located on the ground during operation,

2” / 3 ½” King-pin, triple-axle bogie with air-brakes, ABS and travel lights, mudflaps.

Portable Impact Crushing Plants Technical Specifications

metric imperial	MP 1111-S	MP 1114-S
	FEEDER
Model	MGF 1152 MGF 1152	MGF 1460 MGF 1460
Width Width	1 100 mm 43"	1 400 mm 55"
Length Length	5 200 mm 15'	6 000 mm 16' 5''
Grizzly Length Grizzly Length	2 x 1000 mm 4.6'	2 x 1400 mm 4.6'
Grizzly Gap Adjustment Grizzly Gap Adjustment	40 - 50 - 65 mm 1.6" - 2" - 2.6"	55 - 65 - 95 mm 2.2" - 2.6" - 3.7"
Motor Power Motor Power	2 x 10 kW 2 x 13.6 HP	2 x 14 kW 2 x 16 HP
Hopper Volume Hopper Volume	10 m³ 13 yd³	12 m³ 16 yd³
	PRIMARY IMPACT CRUSHER
Model	MPI 1111 MPI 1111	MPI 1114 MPI 1114
Rotor Dimensions Rotor Dimensions	Ø 1 100 x 1 070 mm Ø 43" x 42"	Ø 1 100 x 1 400 mm Ø 43" x 55"
Maximum Feed Size Maximum Feed Size	600 mm 24"	600 mm 24"
Capacity* Capacity*	up to 200 mtph up to 220 stph	up to 350 mtph up to 386 stph
Motor Power Motor Power	160 kW (50 Hz) 218 HP (50 Hz)	200 kW (50 Hz) 272 HP (50 Hz)
	SCREEN
Model	MS 1650/2 MS 1650/2	MS 2050/2 MS 2050/2
Width Width	1 600 mm 5.2'5	2 000 mm 6.6'
Length Length	5 000 mm 16.4'	5 000 mm 16.4'
Decks Decks	2 2	2 5
Motor Power Motor Power	15 kW 20 HP	15 kW 20 HP
	UNDER CRUSHER CONVEYOR
Belt Width Belt Width	800 mm 31"	1200 mm 47"
Length Length	14 000 mm 45' 11"	14 000 mm 45' 11"
Motor Power Motor Power	15 kW 20 HP	18,5 kW 25 HP
	SCREEN BOTTOM CHUTE CONVEYOR
Belt Width Belt Width	1 400 mm 55"	1 600 mm 63"
Length Length	5 000 mm 16' 5"	5 000 mm 16' 5"
Motor Power Motor Power	2 x 4 kW 2 x 5.5 HP	2 x 5.5 kW 2 x 7.5 HP
	CROSS CONVEYORS
Belt Width Belt Width	650 mm 26"	800 mm 31"
Length Length	2 500 mm 8' 2"	3 000 mm 9' 10"
Motor Power Motor Power	4 kW 5.5 HP	5.5 kW 7.5 HP
	RETURN CONVEYOR
Belt Width Belt Width	650 mm 26"	650 mm 31"
Length Length	13 000 mm 8' 2"	13 000 mm 9' 10"
Motor Power Motor Power	11 kW 5.5 HP	11 kW 7.5 HP
	TRANSPORT DIMENSIONS
Length Length	20 200 mm 66' 3"	20 200 mm 66' 3"
Width Width	3 400 mm 11' 2"	3 600 mm 11' 10"
Height Height	4 300 mm 14' 1"	4 300 mm 14' 1"
Weight Weight	56 000 kg 123 500 lbs	65 000 kg 143 300 lbs
	OPERATING DIMENSIONS
Length Length	20 000 mm 65' 7"	20 000 mm 65' 7"
Width Width	5 200 mm 17' 1"	5 600 mm 18' 5"
Height Height	5 800 mm 19'	5 800 mm 19'

*For material weighing 1.6 t/m³ or 100 lbs/ft³.

Capacity values are indicative only, crusher performance may vary depending on the feed gradation, feed moisture content,crushability of the material, crusher rpm, installed power and the crushing circuit design.

Portable Impact Crushing Plants Gallery

What is Portable Impact Crushing Plant?

The mobile primary impact crusher and inclined screen plant is a portable unit which consists of feed hopper, grizzly feeder and primary impact crusher and screen on the same trailer chassis. One deck screen can be added to grizzly feeder as an option to remove the fine material. They are complete processing plants with high reduction ratios used for the production of 2-3 sizes of aggregate or sub-base.

Types of Portable Impact Crushing Plants

The portable primary impact crusher and screen plant is a single portable unit capable of producing 2 -3 products where the crusher works in closed circuit with the screen.

How Does Portable Impact Crushing Plants Work?

Sizes bigger than the grizzly opening of the feeder in the feed materail enters the crushing chamber of the crusher and is crushed by the impact of the blowbars on the rotor of the crusher and by hitting the breaker plates opposite of rotor. The crushed material is sent to the screen to classify the product and the oversize is returned to the crusher for further size reduction.

Advantages of Using Portable Impact Crushing Plants

In addition to the general advantages of the impact crusher like high capacity, cubical end products in the primary stage, the advantages of being portable are as follows;

Compact design: Possibility to produce 2-3 finished products with a single unit.
Ready for operation: Can be commissioned and started up quickly.
No concrete works: No need for much concrete and site preparation.

Quick and easy site change for another project

Portable Impact Crushing Plants Processes Applications

Portable impact crusher and inclined screen combined plants are suitable for crushing soft to medium hards, low abrasive rocks to produce 2-3 end products.

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Portable Impact Crushing Plants

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MP 1111-S

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