This type unit is a sand treatment unit that pumps the water and sand mixture coming as slurry to the cyclone by means of a pump, where silt and clay are removed and the moisture content of the sand is reduced by removing the water in the dewatering screen
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MCSP Series
Compact Sand Plants
MEKA Compact Sand Washing Plant is an efficient solution that integrates washing, dewatering, and fine material recovery in a compact design. These plants offer structural designs that allow easy transportation, installation, and integration into existing facilities, delivering maximum efficiency and continuous sand production even under tough operating conditions.
Want to produce ultra-clean sand?
Discover MEKA Compact Sand Washing Plants.
Compact Sand Plants Gallery
Maximum efficiency in sand production
Using clean sand in ready-mix concrete production and other industrial processes helps reduce the use of certain components (cement, additives, etc.). MEKA Compact Sand Washing Plants are designed to efficiently remove silt, clay, salt, various minerals, and other contaminants from sand. The unit includes a mud tank, slurry pump, hydrocyclones, and a polyurethane dewatering screen. This combination processes fine material discharged from the washing screen and ensures clean and high-quality sand suitable for concrete and asphalt applications.
MCSP Series Compact Sand Plants, featuring a screw washer tank, chassis-mounted dewatering screen, and recovery cyclones, reduce water consumption and maximize overall efficiency by recovering valuable fine sand.
Whether converting crusher dust into saleable sand or recovering fine particles from recycling and sludge processes, MEKA plants stand out with their robust structure, high-quality components, and easy-to-replace wear parts. They offer low maintenance costs and a long service life.
Applications
High-quality sand supply for concrete and asphalt production
Natural or crushed sand washing processes
River, sea sand and excavation sludge treatment
Processing of fines from washing screen
Cleaning aggregates with high clay/silt content
Recycling Applications
Plaster sand, Frac sand, Foundry sand, Glass sand, etc.
Compact Sand Plant - MEKA Washing Plants
To ensure maximum efficiency from your washing plant the introduction
of sand washing equipment is widely accepted as the number one choice.
Compact Sand Plants Technical Specifications
MCSP 90 |
MCSP 150 |
MCSP 210 |
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| *Capacity (mtph) | 90 | 150 | 210 |
| Maximum Water Requirement (m³/h) | 270 | 450 | 630 |
| Cyclone Diameter (mm) | 500 | 660 | 2 x 660 |
| Screen Motor Power (kW) | 2 x 2,88 / 1500 rpm | 2 x 7,35 / 1500 rpm | 2 x 6,1 / 1000 rpm |
| Dewatering Screen Size (mm) | 1200 x 2400 | 1800 x 2400 | 1800 x 4000 |
| Pump Size (inch) | 8"/6" | 10"/8" | 10"/8" |
| Pump Power (kW) | 45 | 55 | 75 |
| **Weight (kg) | 7475 | 10900 | 16750 |
*Capacity values are indicative only, results may vary depending on feed gradation, silt, clay content,density, amount of water used, equipment configuration and application.
**Weights shown include drive motor package, support legs, maintenance platform, inlet and outlet chutes
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What is Compact Sand Plants?
The compact sand plant is a unit which comprise of cyclone, pump and dewatering screen on one chassis used to improve sand quality.
Types of Compact Sand Plants
How Does Compact Sand Plants Work?
Advantages of Using Compact Sand Plants
Compact Sand Plants Processes Applications
Sand with water as slurry is fed into the sump tank. The slurry is pumped into the cyclone by a slurry pump, the silt and clay together with the water leave the cyclone from the top, while the sand is fed from the cyclone bottom outlet to the dewatering screen to remove the water in the sand.
*Lower investment cost than traditional washing plants due to their compact , quick and easy set up.
*Increases fine recovery in sand washing and treatment process.
*These units are engineered to deliver high - quality sand.
*Can produce two different sizes and grades of sand as needed.
*Increases fine recovery in sand washing and treatment process.
*These units are engineered to deliver high - quality sand.
*Can produce two different sizes and grades of sand as needed.
In particular the removal of impurities such as clay and silt in the sand and the supply of sand in the desired specifications.
MEKA Compact Sand Plants Options
Paddles Options
Automatic Lubrication System
Pallet Arrangement Options for Different Needs
Structural Options
Electrical Panel Options
Do you need different options and configurations for MEKA Compact Sand Plants?
MEKA Compact Sand Plants' shaft paddles can be manufactured in various steel qualities depending on the feed material and requirement.
An automatic lubrication system can be used to automatically lubricate bearings at regular intervals and minimize human-induced errors. Regular and accurate lubrication reduces the risk of malfunction and shortens maintenance time.
MEKA Compact Sand Plants' shaft pallets can be manufactured in linear or helical configurations, depending on the application requirements.
MEKA Compact Sand Plants offer solutions tailored to your structural needs, such as maintenance platforms, shaft protectors, and body supports.
MEKA Compact Sand Plants can be equipped with an economical and low-maintenance direct-start panel that connects the motor directly to the mains, or a VFD panel that controls the motor speed with a frequency drive, providing soft start and stop, flexible operation, and energy savings.
Contact us now.