VERTICAL SHAFT IMPACT CRUSHER

Exceptional minerals beneficiation capabilities

VERTICAL SHAFT IMPACT CRUSHER

Vertical Shaft Impact (VSI) crushers are designed to be used in secondary, tertiary or quaternary stage crushing. The crushers are suitable for a wide range of applications including the production of high quality manufactured sand, well formed aggregates and industrial minerals. Crushers can also be used for shaping or removal of soft stone from aggregate. Advanced alternatives with open table designs, multi-port rotor and larger bearings than many other VSI crushers are the main reasons for our crushers to provide high value solutions and deliver high performance. We provide static, wheel mounted VSI plants and components. VSI Impact Crushers are suitable for manufactured sand, re-crush of slow selling stocks, cubical products fractured gravel, material beneficiation, crushing of cement clinker before mills and glass recycling applications. Two different designs are available from our product range;

MVI SERIES:

- With closed rotor and rock shelf (ROR)

MV SERIES

- With closed rotor and rock shelf (ROR)

- With closed rotor and anvil ring (ROS)

       - With open table rotor and anvil ring (SOS)

DESIGN FEATURES FOR MV SERIES

Fully welded construction

Large receiving hopper

Heavy duty main pedestal

Drop in style, oil lubricated bearing assembly having ample dimensioned spherical roller bearings

Hydraulic lid lifter mechanism

Externally adjustable feed tube system with a convenient inspection door mounted on the lid, provides safe and easy inspection

Lid and main frame protection with special alloy wear resistant liners

Vertical Shaft Impact Crushers

Tungten carbide component on rotor

Preparations for water spray piping system mounting to avoid material build up underneath rotor

V Belt drive guard prevents dust intrusion to the V Belt drive

Air transfer system enables internal air circulation and reduces dust emission

Bearing assembly mounted into a rigid base frame support provides maximum strength ideal for large feed or high speed applications

Flexible crushing chamber options

Vertical Shaft Impact Crushers

Modular oil system includes 160 liters(42 gallons) oil tank, gear pump, relief valves for low pressure oil circulation and high pressure lid lifter circuits, low flow rate shut down switch, oil heater, oil level gauge, oil temperature and lube oil pressure gauges

Safety features includes; open lid safety lock, low oil flow rate and high oil temperature shut off switches.

Excessive vibration alarm system that includes a maintenance alarm to alert you to potential problems. If excess vibration occurs, the vibration switch will shut down the crusher to protect it from possible damage.

Dual drive design reduces the radial and thrust loading on the electric motors, resulting in an extra-long service life for the motors.

Vertical Shaft Impact Crushers
APPLICATION OF CLOSED ROTOR AND ROCK SHELF ROCK ON ROCK (ROR)

ROR configurations are recommended when crushing the most abrasive materials, in tertiary and quaternary applications where additional fines production is desired.

Autogenous crushing occurs inside crusher chamber between material thrown from rotor and material resting on rock shelf or material springing back from rock shelf.

Production of cubical high quality aggregates and sand from highly abrasive input materials, such as gravel, granite, quartzite etc

Crushing of highly abrasives materials, such as aluminum oxide, ferrosilicon, abrasives, glass etc

Selective crushing of slags from steel mills, waste incineration plants etc.

Vertical Shaft Impact Crushers
APPLICATION OF CLOSED ROTOR AND ANVIL RING ROCK ON STEEL (ROS)

Impact crushing on anvils and also autogenous crushing between material springing back from anvils and material thrown from rotor occurs at the same time.

This type of crushing is recommended for low and medium abrasive materials such as gravel, limestone, dolomite, diabase, bricks, cement clinker etc

Production of cubical and high quality sand can be achieved.

Additional fine production can be obtained with higher rotor speeds.

Selective crushing of conglomerates, moderately abrasive slags, industrial minerals, mining overburden etc

Recycling of asphalt and unreinforced concrete waste.

Vertical Shaft Impact Crushers
APPLICATION OF OPEN TABLE ROTOR AND ANVIL RING STEEL ON STEEL (SOS)

Impact crushing occurs on anvil.

This type of crushing is recommended for non abbrasive or low abrasive materials, such as limestone, in secondary and tertiary crushing applications with larger feed sizes.

Selective crushing of moderately abrasive slags, industrial minerals, mining overburden etc.

High capacity production of cubical and high quality sand can be obtained.

Vertical Shaft Impact Crushers

MV SERIES TECHNICAL SPECIFICATIONS

MV 90 ROR
(Single Drive)

MV 90 ROR
(Dual Drive)

MV 90 ROS
(Single Drive)

MV 90 ROS
(Dual Drive)

MV 90 SOS
(Single Drive)

MV 90 SOS
(Dual Drive)

Max Feed Size (mm) Max Feed Size (inch) 50 2 50 2 50 2 50 2 75 3 75 3
Power (kW) Power (HP) 200
250
275
335
2x110
2x132
2x160
2x150
2x180
2x220
200
250
275
335
2x110
2x132
2x160
2x150
2x180
2x220
200
250
275
335
2x200 2x275
Speed (rpm) Speed (rpm) 800-1700
800-1700
800-1700
800-1700
800-1700
800-1700
800-1700
800-1700
800-1700
800-1700
800-1600
800-1600
800-1600
800-1600
800-1600
800-1600
800-1600
800-1600
800-1600
800-1600
800-1400
800-1400
800-1400
800-1400
800-1400 800-1400
Max Capacity (mtph) Max Capacity (stph) 200
250
220
275
200
250
300
220
275
330
200
250
220
275
200
250
300
220
275
330
200
250
220
275
400 440
Weight (kg) Weight (lbs) 10900
11200
23980
24640
12200
12400
12600
26840
27280
27720
13200
13500
29040
29700
14300
14500
14700
31460
31900
32340
13600
13900
29920
30580
15600 34320
“Crusher performance may vary depending on the feed gradation, feed moisture content, crushability of the material, crusher rpm, installed power and the crushing circuit design. Please consult MEKA for specific applications.”

VERTICAL SHAFT IMPACT CRUSHERS VIDEO

LEARN MORE ABOUT THE PRODUCT

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