MEKA PLANETARY MIXERS: WHEN MIXING QUALITY IS ESSENTIAL
Achieving the desired homogeneity and workability of modern concrete mixtures, within the shortest
period possible, is often the most critical phase of concrete production, therefore, the need for
reliable, high quality mixing equipment is essential. A MEKA Concrete Plant with a MEKA Planetary
Concrete Mixer at its heart is a combination you can always rely on. MEKA offers an extensive range of
high performance concrete mixers – Single Shaft, Twin Shaft, and Planetary with variety of different
capacities, ensuring we comply with every concrete mixing requirement. MEKA Planetary Concrete Mixers
have proven to be reliable and built to the highest quality, resulting in MEKA equipment being the
choice of many professionals, in over 70 countries around the world.
PLANETARY MIXERS HIGHLIGHTS
MEKA Planetary Concrete Mixers offer long life, as they are 5-10% heavier than most of their equivalents on the market today, due to their robust steel structure and thick interior abrasion proof linings.
NI-HARD IS THE KEYWe offer NI-HARD alloy cast wearing linings in our Single Shaft Mixers as standard. This particular alloy is well known for its abrasion resistance and is used in a variety of different applications, such as concrete mixing, coal and other mineral grinding, slurry pump manufacturing, concrete pumping, piston manufacturing, gears manufacturing and many others. Despite being more expensive at the outset, Ni-hard outperforms other alloys in terms of abrasion resistance and overall operating costs, as NI-HARD is proven to have up to 3 times the wear life of standard alloy materials.
The rigidity of NI-HARD material is identical through every section and layer, therefore, abrasion rates do not vary, as the plates begin to wear and subject to the rigidity of the aggregates used, the life expectancy of the Ni-Hard mixer wear parts, can reach a production capacity of up to 1,000,000 m³, depending on the mixer type and its volume.
WATER DISTRIBUTION SYSTEMWe offer water distribution pipe with distribution nozzles working by gravity by default. Several discharge types and sprayers, gravity or pressurized are available upon request according to the application.
Discharge gate is operated hydraulically. Position switches enable individual adjustments for controlling the flow of concrete through the discharge gate.
HYDRAULIC DRIVE FOR DISCHARGE GATEDischarge gate is driven by a hydraulic power pack, which ensures the full open and close. Manual operation with the help of a manual pump in case of an emergency is possible.
All MEKA mixers come pre-wired and connected to the junction power box.
HYDRAULIC COUPLINGOur planetary mixers are supplied with hydraulic couplings as a standard to ensure the soft starting of the mechanisms to lower the stress on mixing arms.
OPTIONAL ITEMS (When Supplied Separately)
Wide maintenance hatch with safety switches for secure and easy access for maintenance are supplied as a standard.
DRIVETRAIN TO LASTHigh quality motors and gear-boxes from the best manufacturers with perfectly chosen RPM’s lower energy consumption and provide a long lasting service life of the mixers.
A discharge chute can be supplied upon request with or without rubber chute.
MIXER MOISTURE PROBEA microwave moisture sensor reading at 25 times per second and combined with on-board functionality such as signal processing, smoothing and averaging accurately measures the moisture content of material as it passes over the ceramic faceplate
No matter what is the season, cold or hot, the purpose of this sensor is to ensure that the temperature of the mix is within acceptable levels.
SAFETY POWER TAKE-OFF KITFor the safety of working environment we offer a wide range of safety power take-off kits for mixers and other parts of concrete plants.
An optional mixer washout system with a 100-bar water pump and two rotating heads (10 nozzles) can be supplied upon request.
PRESSURIZED WATER DISTRIBUTIONAccording to the application we can offer a low pressure water spray system for water discharge and special distribution nozzles.
WHY MEKA MIXERS?
A separate filter or dust bag for mixer can be supplied upon request.
TWIN-DISCHARGETwo-way discharge with second discharge gate can be supplied as an option to maximize the capacity of the plant and to ease the operation.
The design of the mixers can be changed or improved according to special applications like precast concrete, low slump concrete and others.
SWIVEL DISCHARGE CHUTEWe can offer a swivel discharge chute to protect the mixer trucks from concrete leak on drive through layouts.
We are always around to support our equipment with our regional offices, dealers and spare part warehouses worldwide.
A RELIABLE PARTNERMany of the World’s leading professional contractors, construction companies and cement manufacturers, prefer MEKA. MEKA has become a leading supplier for a number of major projects around the world and has proven to be an industry leader in the Turnkey supply and manufacture of high quality and reliable concrete production equipment.
All MEKA products and manufacturing processes are compliant with the quality requirements of ISO 9001, CE norms, EAC standards and other specific quality and safety based directives.
HIGH PRECISION MACHINERYThe use of technologically advanced CNC boring equipment ensures all MEKA mixer structures are perfectly aligned to ensure the parallelism of the mixing shafts.
All MEKA products are designed and tested in parametric 3-dimensional space prior to manufacture, to eliminate any potential faults.
PERFECT WATER DISTRIBUTIONWater distribution pipes allow perfect water distribution within the mixer to ensure fast and homogeneous mixing in less than 30 seconds.
Not sure, if our equipment fits? Let us offer you a complete solution. Our project team will be happy to create unique solutions for different applications.
DRIVETRAIN TO LASTHigh quality motors and gear-boxes from the best manufacturers with perfectly chosen RPM’s, to lower energy consumption and provide a long lasting service life of our mixers.
WIDE RANGEWith a wide range of different types of mixers and capacities, we have a solution for every application.
PLANETARY MIXERS TECHNICAL SPECIFICATIONS
MB-P 0,33 |
MB-P 0,5 |
MB-P 1,0 |
MB-P 2,0 |
|
| Types | MB-P 0,33 m³ | MB-P 0,5 m³ | MB-P 1,0 m³ | MB-P 2,0 m³ |
| Loading Dry Capacity | 0,5 m³ | 0,75 m³ | 1,5 m³ | 3,0 m³ |
| Fresh Concrete Capacity | 0,41 m³ | 0,625 m³ | 1,25 m³ | 2,5 m³ |
| Compacted Concrete Output | 0,33 m³ | 0,5 m³ | 1,0 m³ | 2,0 m³ |
| Motor Power | 15 kW | 18,5 kW | 45 kW | 90 kW |
| Mixer Weight | 1.900 kg | 2.620 kg | 5.380 kg | 8.900 kg |
| Side Scraper | 1 | 1 | 5.380 kg | 8.900 kg |
| Bottom Scraper | - | - | 1 | 2 |
| Nr. of Stars x Nr. of Blade on Each Star | 1x2 | 1x2 | 2x2 | 3x3 |
| Star RPM /Mixer RPM | 46/min - 17/min | 46/min - 16/min | 42/min - 12/min | 33/min - 9/min |
| Mixer Body | Welded, SAND BLASTED and Layer Painted (Prime+Color) | |||
| Paint | JOTUN (Norway) / KANSAI (Japan), Thickness 120-200 micron | |||
| Gearbox | MEKA Hydrocoupling with the "Soft Start" function | |||
| Motor Safety | Adjustable Thermic Overload Protection Relay SIEMENS (Germany) | |||
| Mixing Shaft/Arms/Scrap | Robust shaft made from forged steel / Arms from cast steel, replaceable | |||
| Shaft /Arms Alignment | Ultra precision CNC robot machine with strict quality control | |||
| Side Body Wearing Plates | ST52 - 10 mm thickness, replaceable | |||
| Main Body Wearing Plates | HARDOX 500 (Hardness 500 BH) - 12 mm thickness, replaceable | |||
| Mixing Arm/Scraper Wearing Plates | Ni Hard 4 (Hardness 600 Brinell) - 20 mm thickness, replaceable | |||
| Automatic Lubrication | Self lubrication by distribution of oil from crankcase via gears | |||
| Discharge Gate | Hydraulic, rotary with manual pump for emergency discharge | |||
| Nr. of Discharge Gates | 1, optional installation of 2nd gate | |||
| Discharge Control | 2 switches with wide range control in automation (time for opening, time for waiting) | |||
| Water Distribution | From nozzles over arms, discharge by gravity | |||
| Emergency Stop Button | Lockable, according to CE regulations | |||
| Dust Suppression | By-Pass system connecting the Mixer, Cement Scales and Agg. Holding Hopper | |||
| Maintenance Cover | With safety switch, wide, dustproof, including inspection hatch with safety grid | |||
| Wiring | Completely pre-wired to the IP55 Junction Box on main chassis | |||
| Discharge Chute | With replaceable wearing liners | |||
PLANETARY MIXERS VIDEO
PLANETARY MIXERS GALLERY
View some photos of our Planetary Concrete Mixers taken at our factories, global
stocks and work sites.Feel free to contact our sales team for more detailed information and references.
LEARN MORE ABOUT THE PRODUCT
Didn’t find what you are looking for? Feel free to get in touch with us. Just call +90-312-397-91-33 and we will help you in any way we can. You can also send an e-mail to [email protected], or fill in the inquiry form if you would like to pass us a detailed inquiry or project information. Use the Call Back option if you would like to be contacted by our sales team.
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